This step is required for refillable plastic bottles. A machine that can effectively extract a portion of the air from each plastic bottle is employed to detect the presence of any residual foreign substances. Bottles failing this test are removed from the manufacturing process and destroyed.

A typical bottling machine resembles a carousel-like turret. The speed at which the bottles or cans are filled varies, but generally the filling speed is in excess of tens of thousands per hour. A sealing machine then screws the caps onto the bottles and is checked by a pressure tester machine to see if the bottle or can is properly filled. Finally, the bottles or cans are labeled, positioned into crates, and put on palettes, ready to be shipped out of the factory.

Before, during, and after the bottling process, extensive testing is performed on the soft drinks or their components in the laboratories of the bottling plants. After the soft drinks leave the manufacturing factory, they may be subjected to further testing by external authorities.

Figure 2 Schematic diagram of a computer-controlled blender.


Soft drink wastewater consists of wasted soft drinks and syrup, water from the washing of bottles and cans, which contains detergents and caustics, and finally lubricants used in the machinery. Therefore, the significant associated wastewater pollutants will include total suspended solids (TSS), five-day biochemical oxygen demand (BOD5), chemical oxygen demand (COD), nitrates, phosphates, sodium, and potassium (Table 2). Table 3 gives a list of typical wastewater parameters. As shown, higher organic contents indicate that anaerobic treatment is a feasible process.

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