Cyanide Control

Historically, refinery cyanide control was not a concern because cyanide levels in refinery effluent were usually much lower than those in wastewaters from metal finishing and plating industries. Regulatory agencies have now established new and more stringent cyanide effluent limits for most wastewater discharges. One example is the cyanide effluent limit of 0.025 mg/L (as total cyanide) in the San Francisco Bay imposed by the California Water Resources Control Board [60].

Fluid catalytic cracking (FCC) and coker units generate most of the cyanides in refineries [61]. Cracking organic nitrogen compounds liberates cyanide and other nitrogen compounds, such as ammonia and thiocyanates. Figure 18 shows a simplified FCC/coker gas fractionation system and the path the waste stream containing cyanide follows in a typical refinery [62]. The FCC/coker reactor gases, including cyanide and NH3, go overhead on the fractionation column, where water is injected into the overhead line for corrosion control. This water is collected in an accumulator and pumped to a steam stripper along with other sour water to remove NH3 and H2S. Part of the cyanide is also removed. The remaining cyanide goes to the wastewater treatment system where simple cyanide is biodegraded and complexed cyanide may pass through the treatment plant and be discharged.

Because the complexed cyanide species that pass through biological treatment plants are usually very stable, common cyanide removal methods such as chlorination and precipitation do not reduce the effluent cyanide concentrations to below detection limits. Wong and Maroney [62] identified four potential end-of-pipe treatment processes to remove cyanide to very low levels: (1) a cyanide-selective ion exchange resin Amberlite IRA-958 developed by Rohm and

Figure 18 Cyanide generation and disposal in a typical refinery. Cyanide and other gases are formed in FCC or coker units during cracking of organics and go overhead on the fractionating column. Wash water dissolves these gases and becomes sour water. Part of the cyanide is removed by the sour water stripper and the rest goes to the sewer and eventually to the wastewater treatment system. (From Ref. 48.)

Haas Company (Philadelphia, PA), (2) reverse osmosis (RO), (3) adsorption/oxidation with PAC and copper, and (4) ultraviolet irradiation/ozonation (UV/O3).

All these processes are very expensive for the purpose of removing a small amount of cyanide. The adsorption/oxidation process with PAC and copper could be easily incorporated into existing biological treatment systems; however, the concern of copper toxicity in the final effluent makes this process undesirable.

The most economical cyanide control method in a refinery appears to be upstream control using polysulfides. Sodium and ammonium polysulfide (APS) have been used to inhibit cyanideinduced corrosion in FCC and coker fractionation systems [63]. The polysulfide combines with cyanide, forming thiocyanate according to the reaction CN" H- s;1 -> SCN" +Vi

The thiocyanate is readily biodegradable and is innocuous in refinery effluent. Knowlton et al. [63] reported that one large refinery generated several hundred pounds per day of cyanide in its FCC and coker units. When APS solution was used to thoroughly scrub gases produced in the FCC and coker units, the cyanide content in the final effluent was consistently less than the detection limit. The polysulfide treatment method is effective at high temperatures and when the cyanide is still in the free form. However, careful design and operation control are critical to the success of implementing a polysulfide treatment system. Some refineries have reported severe fouling and plugging in the sour water strippers when APS was used [64].

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