Most soap and detergent manufacturing facilities, as mentioned previously, discharge their untreated or pretreated wastes into municipal systems. The compositions of these wastewaters vary widely, with some being readily biodegradable and others inhibitory to normal biological treatment processes. In order to allow and surcharge such an effluent to a municipal treatment plant, an evaluation of its treatability is required. Such a detailed assessment of the wastewaters discharged from a factory manufacturing detergents and cleaning materials in the vicinity of Pinxton, England, was reported by Shapland . The average weekly effluent discharged from a small collection and equalization tank was 119 m3/day (21.8 gpm), which contributes about 4% of the flow to the Pinxton sewage treatment plant.
Monitoring of the diurnal variation in wastewater pollutant strengths on different days showed that no regular diurnal pattern exists and the discharged wastewaters are changeable. In particular, the pH value was observed to vary rapidly over a wide range and, therefore, pH correction in the equalization tank would be a minimum required pretreatment prior to discharge into the sewers in such cases. The increase in organic loading contributed to the Pinxton plant by the detergent factory is much higher than the hydraulic loading, representing an average of 32% BOD increase in the raw influent and 60% BOD increase in the primary settled effluent, but it does not present a problem because the plant is biologically and hydraulically underloaded.
The treatability investigation of combined factory and municipal wastewaters involved laboratory-scale activated sludge plants and rolling tubes (fixed-film) units. The influent feed to these units was settled industrial effluent (with its pH adjusted to 10) mixed in various proportions with settled municipal effluent. The variation of hydraulic loading enabled the rotating tubes to be operated at similar biological loadings. In the activated sludge units, the mixed liquor suspended solids (MLSS) were maintained at about 3000 mg/L, a difficult task since frothing and floe break-up caused solids loss. The overall results showed that more consistent removals were obtained with the fixed-film system, probably due to the loss of solids from the aeration units .
At 3 and 6% by vol. industrial waste combination, slight to no biological inhibition was caused either to the fixed-film or activated sludge system. The results of sample analysis from the inhibitory runs showed that in two of the three cases, the possible cause of inhibition was the presence of chloroxylenes and brominated compounds. The third case represented only temporary inhibition, since the rolling tubes provided adequate treatment after a period of acclimation. Finally, the general conclusion reached in the investigation was that the detergent factory effluent may be accepted at 3% by vol. equalized flow to the municipal fixed-film treatment plant, that is, up to 200 m3/day (36.7 gpm), without any noticeable efficiency reduction.
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