Case Study

A fluidized/moving bed reactor was designed to serve as combustor and gasifier. The pilot plant was capable of processing 1-5 kg/hour of solids. The control system in the reactor could regulate the mass flow of air, temperature, and level in the fluidized bed and solid feed. The gasifier is a flumov system, a rather new concept of reactor, and was based on a combination of (a) fluidized bed in the bottom part, where mainly combustion processes take part, and (b) moving bed in the upper part, where the solids are preheated and gasified (Fig. 25) [86]. A special characteristic of the flumov system is that the moving bed filters the flue gases.

The solid used for gasification was orijullo (deoiled orujo and deoiled alpeorujo) of mean particle size 1.4 mm, and pits (ground stone) of mean particle size 2.57 mm. The fluidized bed was filled with sand of mean particle size 0.21 mm, or in some runs, with dolomite with a mean particle size 0.35 mm.

The ultimate analysis of orujillo and stone showed that both have the same composition (dry ash free analysis: 47% C, 6% H, 1% N, 46% O, and <0.01% S). The content of ash is about 3.2% by weight. One of the main elements in ash is potassium (830% in K2O), the ingredient

Figure 25 Flumov gasifier (from Ref. 86).

that makes the ashes useful as fertilizer additives. The main process operation variables were temperature, air/water ratio, and equivalent ratio (ER). The presence of sand and dolomite in the fluidized bed had no positive effect on the tar production in the moving bed nor on the flue gas composition (10% H2, 2% CH4, 8% CO). Many runs were carried out to find out the best operating conditions, both in combustion and in gasification to obtain the best thermal efficiency. The optimal operating conditions for obtaining the best flue gas were:

• Equivalent ratio (ER=actual air/stoichiometric): 0.20-0.30;

• Temperature in the fluidized bed: 800-824°C;

• Throughput: 400-500 kg solid/hm2 fluidized bed;

An assessment of the energetic validation by combustion and gasification of orujillo and pits was made. The gas produced in the fluidized/moving bed gasifier supported the expected composition of gasification flue gases and could be suitable for applications in the electrical power production by means of classical explosion motors.

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