The properties of those streams that can be inputted to a CO2 capture process are discussed in this section. In CO2 capture, the CO2 partial pressure of the gas stream to be treated is important as well as the concentration of the stream. For practical purposes, this partial pressure can be defined as the product of the total pressure of the gas stream times the CO2 mole fraction. It is a key variable in the selection of the separation method (this is discussed further in Chapter 3). As a rule of thumb, it can be said that the lower the CO2 partial pressure of a gas stream, the more stringent the conditions for the separation process.

Typical CO2 concentrations and their corresponding partial pressures for large stationary combustion sources are shown in Table 2.1, which also includes the newer Integrated Gasification Combined Cycle technology (IGCC). Typically, the majority of emission sources from the power sector and from industrial processes have low CO2 partial pressures; hence the focus of the discussion in this section. Where emission sources with high partial pressure are generated, for example in ammonia or hydrogen production, these sources require only dehydration and some compression, and therefore they have lower capture costs.

Table 2.1 also provides a summary of the properties of CO2 streams originating from cement and metal production in which chemical transformations and combustion are combined. Flue gases found in power plants, furnaces in industries, blast furnaces and cement kilns are typically generated at atmospheric pressure and temperatures ranging between 100°C and 200°C, depending on the heat recovery conditions.

Carbon dioxide levels in flue gases vary depending on the type of fuel used and the excess air level used for optimal combustion conditions. Flue gas volumes also depend on these two variables. Natural-gas-fired power generation plants are typically combined cycle gas turbines which generate flue gases with low CO2 concentrations, typically 3-4% by volume (IEA GHG, 2002a). Coal for power generation is primarily burnt in pulverized-fuel boilers producing an atmospheric pressure flue gas stream with a CO2 content of up to 14% by volume (IEA GHG, 2002a). The newer and potentially more efficient IGCC technology has been developed for generating electricity from coal, heavy fuel oil and process carbonaceous residues. In this process the feedstock is first gasified to generate a synthesis gas (often referred to as 'syngas'), which is burnt in a gas turbine after exhaustive gas cleaning (Campbell et al., 2000). Current IGCC plants where the synthesis gas is directly combusted in the turbine, like conventional thermal power plants, produce a flue gas with low CO2 concentrations (up to 14% by volume). At present, there are only fifteen coal- and oil-fired IGCC plants, ranging in size from 40 to 550 MW. They were started up in the 1980s and 1990s in Europe and the USA (Giuffrida et al., 2003). It should be noted that there are conceptual designs in which the CO2 can be removed before the synthesis gas is combusted, producing a high-concentration, high-pressure CO2 exhaust gas stream that could be more suitable for storage (see Chapter 3 for more details). However, no such plants have been built or are under construction.

Fossil fuel consumption in boilers, furnaces and in process operations in the manufacturing industry also typically produces flue gases with low CO2 levels comparable to those in the power

Table 2.2 Typical properties of gas streams that Morgan, 1998; IEA GHG, 2002a).

are already input to a capture process (Sources: Chauvel and Lefebvre, 1989; Maddox and

% vol

Pressure of gas stream MPa"

CO2 partial pressure MPa

Chemical reaction(s)

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