When a suspension of solids passes through a porous media, the solid particles are collected on the feed side of the plate while the filtrate is forced through the media and carried away on the leeward side. A filter medium is, by nature, inhomogeneous, with pores nonuniform in size, irregular in geometry and unevenly distributed over the surface. Since flow through the medium takes place through the pores only, the micro-rate of liquid flow may result in large differences over the filter surface. This implies that the top layers of the generated filter cake are inhomogeneous and, furthermore, are established based on the structure and properties of the filter medium. Since the number of pore passages in the cake is large in comparison to the number in the filter medium, the cake's primary structure depends strongly on the structure of the initial layers. As a result, the cake and filter medium influence each other. Pores with passages extending all the way through the filter medium are capable of capturing solid particles that are smaller than the narrowest cross section of the passage. This is generally attributed to the phenomenon of particle bridging or, in some cases, physical adsorption. Take a close look at Figure 3 to see examples of particle bridging. Depending on the particular filtration technique, different filter media can be employed. Examples of common media are sand, diatomite, coal, cotton or wool fabrics, metallic wire cloth, porous plates of quartz, chamotte, sintered glass, metal powder, and powdered ebonite. The average pore size and configuration (including tortuosity and connectivity) are established from the size and form of individual elements from which the medium is manufactured. On the average, pore sizes are greater for larger medium elements. In addition, pore configuration tends to be more uniform with more uniform medium elements, he fabrication method of the filter medium also affects average pore size and form. For example, pore characteristics are altered when fibrous media are first pressed together.
Pore characteristics also depend on the properties of fibers in woven fabrics, as well as on the exact methods of sintering glass and metal powders. Some filter media, such as cloths (especially fibrous layers), undergo considerable compression when subjected to typical pressures employed in industrial filtration operations. Other filter media, such as ceramic, sintered plates of glass and metal powders, are stable under the same operating conditions. In addition, pore characteristics are greatly influenced by the separation process occurring within the pore passages, as this leads to a decrease in effective pore size and consequently an increase in flow resistance. This results from particle penetration into the pores of the filter medium. The separation of solid particles from a liquid via filtration is a complicated process. For practical reasons filter medium openings are designed to be larger than adsorption - is the grouping together of molecules on the surface of a solid or liquid; such "groupings" are the result of attractive forces between molecules. Activated carbons are highly porous; they contain mazes of interconnecting channels. An imbalance of molecular forces in the walls attracts many substances; these are physically held (adsorbed) by the carbon surfaces. After much use, the carbon may be regenerated and used again.
the average size of the particles to be filtered. The filter medium chosen should be capable of retaining solids by adsorption. Furthermore, interparticle cohesive forces should be large enough to induce particle flocculation around the pore openings.
There are two major types of filtration: "cake" and "filter-medium" filtration. In the former, solid particulates generate a cake on the surface of the filter medium. In filter-medium filtration (also referred to as clarification), solid particulates become entrapped within the complex pore structure of the filter medium. The filter medium for the latter case consists of cartridges or granular media. Among the most common examples of granular materials are sand or anthracite coal. When specifying filtration equipment for an intended application one must first account for the parameters governing the application and then select the filtration equipment best suited for the job. There are two important parameters that must be considered, namely the method to be used for forcing liquid through the medium, and the material that will constitute the filter medium.
When the resistance opposing fluid flow is small, gravity force effects fluid transport through a porous filter medium. Such a device is simply called a gravity filter.
When gravity is insufficient to induce flow, the pressure of the atmosphere is allowed to act on one side of the filtering medium, while a negative or suction pressure is applied on the discharge side. This type of filtering device is referred to as a vacuum filter. The application of vacuum filters is typically limited to 15 psi pressure, although there are applications where this value can be exceeded. (Note
- filtration is often used in combination with clarification). If still greater force is required, a positive pressure in excess of atmospheric can be applied to the suspension by a pump. This motive force may be in the form of compressed air introduced in a montejus, or the suspension may be directly forced through a pump acting against the filter medium (as in the case of a filter press), or centrifugal force may be used to drive the suspension through a filter medium as is done in screen centrifuges. In all of these cases, the process of filtration may be characterized as a hydrodynamic process in which the fluid's volumetric rate is directly proportional to the existing pressure gradient across the filter medium, and inversely proportional to the flow resistance imposed by the connectivity, tortuosity and size of the medium's pores, and generated filter cake. The pressure gradient constitutes the driving force responsible for the flow of the suspension. Regardless of how the pressure gradient is generated, the driving force increases proportionally. However, in most cases, the rate of filtration increases more slowly than the rate at which the pressure gradient rises. The reason for this is that as the gradient rises, the pores of filter medium and cake are compressed and consequently the resistance to flow increases. For highly compressible cakes, both driving force and resistance increase nearly proportionally and any rise in the pressure drop has a minor effect on the filtration rate.
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